Metode ini merupakan bagian dari lean manufacturing. The competition in business environment becomes more strictly, manufacturers must introduce lots of new products on the high quality level with suitable price. One distinct advantage of total productive maintenance is that it empowers the shop floor to work in a concerted manner to ensure that machines are. Maintenance has a deep greater affect on corporate profitability than most managers are feeling to consider, much less admit. Tpm emphasizes proactive and preventative maintenance to maximize the operational efficiency of equipment. Pdf total productive maintenance tpm implementation practice. This was the first book in english on total productive maintenance tpm a system which has been shown to reduce breakdowns to almost zero and increase worker productivity by as much as 150 percent. Total productive maintenance tpm is a system designed to stabilize equipment performance and reliability. Implementing successful total productive maintenance tpm. Total productive maintenance tpm is a method of maintaining and improving the integrity of production and quality systems through the machines, equipment, employees and the supporting processes. This page contains total productive maintenance tpm seminar and ppt with pdf report. Total productive maintenance tpm was developed by seiichi nakajima in japan between 1950 and 1970. Implementing successful total productive maintenance tpm in a manufacturing plant ignatio madanhire, and charles mbohwa abstract this study examines the impact of total productive maintenance tpm implementation on an organization in terms of productivity and quality levels. As an integral approach to business solutions tpm total productive maintenance is a core support programme affiliated with the japanese institute of plan maintenance jipm, considered to be the global leading body, tpm is not just a professional maintenance approach but.
This waste is due to operators, maintenance personal, process, tooling problems and nonavailability of components in. The aim of productive maintenance was to maximize plant and equipment effectiveness to achieve optimum life cycle cost of production equipment. Oct 25, 2016 total productive maintenance tpm is a method of maintaining and improving the integrity of production and quality systems through the machines, equipment, employees and the supporting processes. How to implement a total productive maintenance plan tpm.
Tpm total productive maintenance is a holistic approach to equipment maintenance that strives to achieve perfect production. An effective tpm program can empower employees to take proactive measures in the upkeep of vital machinery. Total productive maintenance tpm implementation in a machine shop. Over a period of time two concepts have emerged which are total productive maintenance tpm and total quality management tqm along with other concepts. Often referred to as total production maintenance or total productivity maintenance, the formal name for the tmp toyota introduced is total productive maintenance. Total productive maintenance in manufacturing industry in malaysia jonathan wee jian meng a project report submitted in partial. Total productive maintenance download ebook pdf, epub. A case study conference paper pdf available in procedia engineering 51 december 2012 with 26,167 reads how we measure reads. By then nippon denso had made quality circles, involving the employees participation.
Keep your equipment fully functional with total productive maintenance. Maintenance prevention and maintainability improvement gave birth to productive maintenance. Unexpected breakdown of a bearing on the drive motor of the jaw crusher. Tpm was introduced to achieve the following objectives. Pdf total productive maintenance tpm implementation. Total productive maintenance tpm is a system of maintaining and improving the integrity of production, safety and quality systems through the machines, equipment, processes, and employees that add business value to an organization tpm focuses on keeping all equipment in top working condition to avoid breakdowns and delays in manufacturing processes. Total productive maintenance is an innovative approach to maintenance that optimizes equipment effectiveness, eliminates breakdowns and promotes autonomous maintenance by operators through daytoday activities involving total workforce bhadury, 2000. Use this editable professional powerpoint presentation to teach tpm and maximize equipment effectiveness.
Thus, new technologies have been applied, manufacturing systems become more complex. Tpm can be of great value and its target is to improve core business processes. To keep value flowing, and maximize your sales and margin contribution, you must engage everyone in establishing and maintaining equipment and process reliability. Tpm pillarseight pillars of total productive maintenance. This waste is due to operators, maintenance personal, process, tooling problems and nonavailability of components in time etc. Nakajima, 1988, introduction to total productive maintenance, productivity press, cambridge, ma 2 i. This was the first book in english on total productive maintenance tpm a system which has been shown to reduce breakdowns to almost zero and increase worker. Total productive maintenance tpm seminar and ppt with pdf report. Total productive maintenance tpm is a strategy that operates according to the idea that everyone in a facility should participate in maintenance, rather than just the maintenance team. The scope of the book is not limited to a specific topic. Total productive maintenance tpm implementation in a. Total productive maintenance tpm why, what, where, who anand subramaniam 2.
Total productive maintenance and the basic pillars of tpm. Total productive maintenance preventative maintenance series english and japanese edition. Oee is a metric to evaluate the effectiveness of your tpm improvements. The successful and sustainable implementation of total productive maintenance also known as tpm should be a key concern for any conscientious plant manager or production leader. May 31, 2012 total productive maintenance atau tpm adalah salah satu metode proses maintenance yang dikembangkan untuk meningkatkan produktifitas di area kerja, dengan cara membuat proses tersebut lebih reliable dan lebih sedikit terjadi pemborosan. Maintenance and reliability workers are always striving for perfect. Tpm improves equipment effectiveness lean production. The goals of a tpm program are to maximize equipment productivity, maximize equipment availability and make quality product by eliminating causes of equipment defects, losses and wastes.
Total quality management tqm and total productive maintenance tpm have gained considerable acceptance in indian manufacturing industry to take on the challenge of transition from protected. The tpm program closely resembles the popular total quality management tqm program. The number, frequency, and severity of equipment breakdowns can be decreased with proper. A project report submitted in partial fulfillment of the requirements for the award of the degree of. This approach uses the skills of all employees and seeks to incorporate maintenance into the everyday performance of a facility.
Total productive maintenance usually focusses on one piece of equipment or plant area at a time on the following losses of production and breakdowns. Aug 09, 2019 the total productive maintenance definition is where the manufacturing process and equipment maintenance are combined. Implementing successful total productive maintenance tpm in. Ppt total productive maintenance powerpoint presentation. The primary goals of tpm are to eliminate waste caused by accidents, emergency and unscheduled downtime, defects and speed losses. Total productive maintenance is a key element to reducing production losses from downtime. An introduction to total productive maintenance faculty. It also seeks to highlight appropriate enablers and success factors for eliminating barriers in successful tpm implementation. The goal of the tpm program is to markedly increase production while, at the same. The total productive maintenance definition is where the manufacturing process and equipment maintenance are combined. The tpm system was developed by seiichi nakajima of.
Total productive maintenance tpm is a maintenance program, which involves a newly defined concept for maintaining plants and equipment. The outcome of his work was the application of the tpm process in 1971. The goal of total productive maintenance tpm is to improve overall productivity by optimizing equipment availability. Total productive maintenance tpm summary of tpm tpm was developed in the 1970s as a method of involving machine operators in the preventive maintenance of their machines a reaction to increasing specialization and centralization of the maintenance function that had created divisionoflabor barriers between operators and the maintenance of. It blurs the distinction between the roles of production and.
Total productive maintenance tpm is a team and shop floor based initiative focused on optimizing the effectiveness of manufacturing equipment. Quality and maintenance of manufacturing systems are closely related functions of any organization. Tpm can be considered the science of machinery health. Introduction to total productive maintenance study guide tpm100sg00100. Mengenal total productive maintenance tpm sebagai metode. Tpm total productive maintenance emerged in japan thanks to the efforts of the japan institute of plant maintenance jipm as a system destined for achieving the elimination of socalled six great losses of equipment, in order to facilitate the implementation the way of working just in time. The goal of the tpm program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction. Total productive maintenance tpm seminar ppt and pdf report. Pdf total productive maintenance tpm implementation in a. Tpm leads to reduced downtime, fewer stops and breakdowns, and a smaller likelihood that products will suffer quality defects during the manufacturing process.
An introduction to total productive maintenance tpm j. Total productive maintenance tpm is an equipment management program that emphasizes operator involvement and ownership of equipment performance. In this video mike wroblewski of gemba consulting and the kaizen institute offers an overview of what total productive maintenance tpm is all about. Tpm depends on 5s, oee, 8 pillars, autonomous and planned maintenance. This book introduces tpm to managers and outlines a threeyear program for systematic tpm development and implementation. Total productive maintenance second edition by terry wireman 2004, 224pp, illus. Pdf total productive maintenance tpm implementation in. That is the method of training operators to get involved in maintenance task too. Seiichi nakajima tpm total productive maintenance is an innovative approach to maintenance.
Steven borris annotation reduce or eliminate costly downtimeshort on teory and long on practice, this book provides examples and case studies, designed to provide maintenance engineers and supervisors with a. Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and equipment. Learn what total productive maintenance tpm is in this. Total productive maintenance tpm is the process of maximizing equipment effectiveness through the active involvement of all supporting departments. Mar 17, 2015 total productive maintenance tpm seminar and ppt with pdf report. This experience led to the recognition that a leadership mindset engaging front line teams in small group improvement activity is an essential element of effective operation. Total productive maintenance tpm is a welldefined and timetested concept for maintaining plants and equipment. The examples below are for an ore processing plant at a mine siteunscheduled maintenance downtime breakdowns example. An introduction to total productive maintenance tpm plant. As an integral approach to business solutions tpm total productive maintenance is a core support programme affiliated with the japanese institute of plan maintenance jipm, considered to be the global leading body, tpm is not just a professional maintenance approach but also a cultural transformation programme. An introduction to total productive maintenance tpm. What is tpm total productive maintenance productivity.
Performance speed loss ideal cycle time operating time total pieces quality quality loss good pieces total pieces oee availability x performance x quality. Total productive maintenance is a complete system for maintenance of equipment that aims at achieving an optimal production environment devoid of defects, downtime, stoppages and accidents. Total productive maintenance preventative maintenance series english and japanese edition seiichi nakajima, norman bodek on. The japan institute of plant maintenance jipm tpm excellence awards are the global benchmark for businesses achieving this level of sustained success.
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